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Leading company in it’s sector with production technologies in sheet metal working, assembly, mechanical engineering and plant engineering. The company had already embarked on a major modernization of production technologies with some kanban cells. There was a need to implement more fully Lean thinking in the company to increase production efficiency and link this to engineering functions and the supply chain. Always with people at the core.<\/p>\n
To increase production efficiency, a program of well targeted 5S interventions in key shopfloor areas was conducted and made continuous. Thanks to this, new physical flows\/layouts, as well as existing Kanban fine-tuning, came into actionable focus. With important interventions regarding the ERP\/MES\/OPS information systems, data collection and transmission points were refined in a 4.0 “data factory” perspective and linked to operationally relevant performance indicators. Enabling factors for middle management and operators. Helpful instead of imposed control procedures. By conducting well-focused Kaizen-Shopfloor- Workshops, engineering and technical department have been engaged to enhance daily work in the perspective ‘design for assembly, design for cost’. New balance between standard\/custom components production and standardized technology modules were proactively established.<\/p>\n
Better workflows and significant increase of efficiency with motivated workforce. Controlled digitisation with paper reduction. Culture change: establishing the pursuit of excellence as a permanent integrated element in operations. Higher level of readyness for harvesting additional opportunities of the Industry 5.0 model.<\/p>\n<\/body><\/html>","protected":false},"excerpt":{"rendered":"
Implementing Lean and 5S methodologies significantly increased production efficiency and established a culture of operational excellence, preparing the company for Industry 5.0 and smart factory opportunities.<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11,9,10,12],"tags":[],"class_list":["post-887","post","type-post","status-publish","format-standard","hentry","category-change","category-digitalizzazione","category-operations","category-performance"],"acf":[],"yoast_head":"\n